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Following, are the responses to the commonly asked questions regarding Transformers.
Otherwise, should you wish to discuss an issue, which has not been addressed here, you are more than welcome to contact Synergy Energy Inc. using the Contact Us form:

What are the losses in transformers?
What is NEMA TP-1?
What does NEMA TP-1 mean to a consumer?
What is the relation between high efficiency transformers and environment?
In actual numbers, how does transformer efficiency relate to savings?
Would a low maximum temperature rise in a transformer save energy?
What are harmonics?
Where do harmonics come from?
What are the most common types of harmonics?
What are the effects of harmonics?
If there are so many advantages to high efficiency transformers, why doesn't every body use them?
Why shouldn't I use K-Rated transformer instead of a harmonic mitigating transformer?

My savings with high efficiency transformers are accumulated over time. Can I pay for the transformer over time?

























What are the losses in transformers?

There are two types of losses
  • No-Load losses that remain constant regardless of the amount of load
  • Load losses (Copper or Aluminum losses) that increase proportional to the square of current as the load increases
Synergy Energy Inc. transformers have copper winding. Copper has better electrical conductivity than aluminum.

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What is NEMA TP-1?

National Electrical Manufacturers Association (NEMA) has set guidelines for high efficiency, single phase and three phase dry type transformers. These efficiencies are called NEMA TP-1.

Synergy Energy Inc. is a proud partner of Energy Star (www.energystar.gov) and As a transformer manufacturer, we are required to meet NEMA TP-1 efficiency levels for C&I (Commercial and Industrial) transformers.

NEMA TP-1 efficiency levels are available at: ENERGY STAR® Program Requirements for Commercial and Industrial Transformers

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What does NEMA TP-1 mean to a consumer?

According to "Market transformation for Dry-Type distribution transformers", transformers that meet NEMA TP-1 efficiency levels can cut a facility’s electric bill and pay back in about 3 years.

Considering that the average life of a Dry-Type distribution transformer is 30 years, a transformer with NEMA TP-1 efficiency can pay back for itself many times over during its life span.


Most Synergy Energy Inc. transformers meet or exceed NEMA TP-1 efficiency levels.

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What is the relation between high efficiency transformers and environment?

When high efficiency transformers are used, utility companies do not have to produce the extra electricity and therefore, the generating stations that use fossil fuel produce less Greenhouse gases. There will also be less need for transmission lines, sub-stations etc. According to a study done by the U.S. Environmental Protection Agency, to overcome the damages caused by using ONLY seven 75kVA, K-rated transformers instead of high efficiency NEMA TP-1 transformers, 10 Acers of trees have to be planted and the extra production of electricity by a coal generating station would create an extra 51 Tons of CO2, 402 kg of SO2 and 173 kg of different Nitrate Oxides. We have to bear in mind that a 20-story building can easily have 60 transformers.

Synergy Energy Inc. transformers are designed to meet and exceed NEMA TP-1 efficiency levels.

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In actual numbers, how does transformer efficiency relate to savings?

There are two types of savings associated with using high efficiency transformers. One is economical and the other is environmental. The economical savings affect the end-user and the utility companies.

The end-user saves by not having to pay for the electricity that they do not use (standard transformers waste a great deal of energy) and the utility companies save by not having to spend money on the extra infrastructural equipment and maintenance. The benefits of the environmental savings are global and affect everybody on the planet earth.


According to a study done by Oak Ridges National Laboratory
(www.ornl.gov) in 1995, only in U.S.A., there are 40 Million distribution transformers.

If we can improve only 1/10th of 1% (Not even 1%) on the efficiency of these transformers, we will save 2.9 Billion kWh (enough to supply electricity for one full day of all the U.S. households) and by not having to produce such enormous amount of energy, we will save 13,200 Mega Tons of SO2, 1,780,000 Mega Tons of CO2 and 5,300 Mega Tons of different Nitrate Oxides.

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Would a low maximum temperature rise in a transformer save energy?

To achieve a lower maximum temperature rise in a transformer, the core size and the wire size is increased. This means higher No-Load losses but lower full load losses. Therefore, if a lower maximum temperature rise transformer is lightly loaded (less than 45% typical), it uses more energy than a standard temperature rise transformer but when the load levels go over 50% of the rated capacity, the total losses start to decrease relatively. Also when these transformers are heavily loaded, they produce less heat than a standard transformer and therefore there is less need for cooling.

Synergy Energy Inc. transformers are designed to provide NEMA TP-1 efficiency levels at 35% load.

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What are harmonics?

Harmonics are multiples of base frequency (base frequency in North America is 60 Hz) that when added together, form the actual wave form and depending on the amount of different harmonics present in the electrical system, the ideal sinusoidal wave can take different shapes.

Synergy Energy Inc. provides a wide variety of Electromagnetic solutions for treating the harmonics.

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Where do harmonics come from?

Today’s loads draw current differently compared to the loads in the 1980’s. Equipment such as computers, monitors, copiers, fax machines, scanners, printers, etc. were not so popular in the 80s. These days, three phase Non-linear loads such as Variable Frequency Drives are also widely used in the industry. Also, manufacturers are taking advantage of Robots, Plasma cutters and other electronic and computer controlled equipment that is relatively new to the industry. All these loads create harmonics with damaging effects and need to be addressed accordingly.

Different harmonics do not have the same behavior. Synergy Energy Inc. harmonic mitigating transformers are designed to reduce the harmful effect of different harmonics.

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What are the most common types of harmonics?

3rd, 5th and 7th are the most dominants types of harmonics that have the biggest magnitude and cause the greatest damage. Single-phase electronic loads such as computers, monitors, printers, copiers, scanners, fax machines, etc. have a wide spectrum rich in 3rd, 5th and 7th harmonics. Three phase loads such as Variable Frequency Drives create mostly 5th and 7th harmonics if they are 6 pulse drives but 12 pulse drives would mostly create 11th and 13th harmonics.

Synergy Energy Inc. uses phase shifting technology to mitigate different harmonics.

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What are the effects of harmonics?

Different harmonics have different effects on different parts of the electrical system. They can cause equipment malfunction, equipment failure, transformer overheat, reduction in transformer capacity (leading to electrical infrastructure over sizing) etc.

Third harmonics and its odd multiples get trapped in the delta primary of a standard Delta-Wye transformer causing it to overheat and reduce its efficiency. The extra heat will also require extra environmental cooling that will increase the electrical consumption.

Fifth and seventh harmonics pass right through the transformer and to the utility grid causing reduction of power factor therefore an increase in your utility bill.

Synergy Energy Inc. uses different technologies to deal with different harmonics.

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If there are so many advantages to high efficiency transformers, why doesn't every body use them?

Although it is proven that a transformer with NEMA TP-1 efficiency can save a great deal of energy and has a short return on investment but the lower first cost appeals more than future environmental and economical benefits to most of the contractors and building developers. The fact is that the end-uses will end up paying for the inefficiency of transformers and the utilities have to produce more electricity.

We have to keep in mind that transformers use energy 24 hours a day, 7 days a week and 365 days a year for the whole of their life span, which is around 30 years. This means that any improvement on the efficiency of transformers will have significant impact on economy and environment.

Many studies are done by the U.S. ORNL (Oak Ridges National Laboratory) in support of high efficiency transformers that are readily available to the public through their website www.ornl.gov

Synergy Energy Inc. is doing its part by trying to inform the electrical consultants and the end-users about the major catastrophe that is taking place but it will eventually be up to the individuals to ask for a high efficiency transformer.

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Why shouldn't I use K-Rated transformer instead of a harmonic mitigating transformer?

K-Rated transformers have the same winding design as a standard transformer and therefore do not mitigate harmonics. They are made bigger only to SURVIVE the damaging effects of harmonics and they do not improve Power Quality of the electrical systems. K-rated transformers are the bigger version of conventional transformers and therefore have higher losses, which means more energy consumption. More energy consumption means that utilities have to produce more electricity resulting to higher levels of Greenhouse gases.

Synergy Energy Inc. harmonic mitigating transformers are not K-rated but they are designed to withstand load profiles of up to K-30.

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My savings with high efficiency transformers are accumulated over time. Can I pay for the transformer over time?

Yes, we can provide leasing options on our transformers.

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